Kern 90
Card processing system

The flexible and modular Kern 90 CardSystem for efficient application.

The Kern 90 CardSystem is characterised by its extremely flexible and modular design. The use of a pick and place robot allows up to 8 cards to be placed anywhere on the document, while the system‘s linear structure enables throughput of 7,000 cards per hour – a significant productivity gain.

The user friendly and database driven software ensures that cards are synchronised with the car-rier document and enclosure, checked, and subsequently inserted. Each production process step is monitored and an ergonomic user interface ensures easy operation. All production information is made available for immediate analysis.

Through the use of a pick and place robot, cards of various thicknesses, sizes, and shapes can be processed. This means that your marketing team can let its imagination run wild when design-ing different cards!

The Kern 90 CardSystem can also be connected to a Kern inserting system. The advantage here is that customers can continue to use their systems to process their more standard insertions. Hence you receive a combined system that can be adapted to individual needs.

The Kern 90 CardSystem is therefore a genuinely ground breaking solution that is ideally suited to the high standards and complex requirements of the plastic card and service industry.


Quick overview Kern 90

  • Card size ISO 7810: 54×86 mm (Minicard 54×42,5 mm on request)
  • Card thickness: min. 0,4 mm / max. 0,8 mm
  • Carrie size: min. 100×100 mm / max. 254×350 mm (A3 format to be folded)
  • Folding type: C, Z, G, S, half-fold up to irregular
  • Envelope format: C5, C6/5
  • Carrier identification: Bar code (1D/2D, major types), OCR

Kern 90 Card mailing system
3 MB

The groundbreaking card processing solution for high-range volumes